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international research journal of engineering and technology irjet e issn 2395 0056 volume 05 issue 05 may 2018 www irjet net p issn 2395 0072 the economic analysis design of ...

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                    International Research Journal of Engineering and Technology (IRJET)       e-ISSN: 2395-0056 
                          Volume: 05 Issue: 05 | May-2018                     www.irjet.net                                                                 p-ISSN: 2395-0072 
           
                   THE ECONOMIC ANALYSIS & DESIGN OF R.C.C. & PRESTRESSED 
                            CONCRETE WATER TANK RESTING ON THE GROUND 
                                                                               
                        Novendra kumar verma1, Kaushal kumar jetty2, Lokesh Bhai Patel3, Dr. G.P. Khare4, 
                                                             Mr. Dushyant Kumar Sahu5 
                                                                               
                                                 1,2,3
                                                    Student, M. Tech(Structural Engg.) GEC Jagdalpur 
                                                           4
                                                    5       Principal & Guide, GEC Jagdalpur 
                                                     Assistant Professor & Co. Guide, GEC Jagdalpur 
                 ---------------------------------------------------------------------***---------------------------------------------------------------------
          Abstract - Water tanks are used to store water and are                of the material forming the walls. The circular water tank is 
          designed as crack free structures, to eliminate any leakage.          analysis in two ways as follows: 
          In this project design of two types of circular water tank             
          resting  on  ground  is  planned,  one  is  reinforced  cement        3.1.1. Circular water tank with flexible joint between floor 
          concrete (RCC) and another is prestressed concrete (PSC).             and wall.        
          The both water tanks are being designed and compared with             3.1.2. Circular water tank with rigid joint between floor and 
          all respects. These both water tanks are to be same capacity          wall. 
          and M20 grade of concrete. As an objective of the project are          
          economical analysis and design of both tanks resting on the           3.1.1.  Circular  water  tank  with  flexible  joint 
          ground.                                                               between floor and wall: 
                                                                                 
          Key  Words:  Circular  Water  Tank,    Reinforced  Cement             When water is filled in circular tank, the hydrostatic water 
          Concrete,  Water Tank,  Prestressed Concrete Water Tank.              pressure will try to increase its diameter at any section. 
                                                                                However this increase in the diameter all along the height of 
          1. INTRODUCTION:                                                      the tank will depend upon the nature of the joint at the 
                                                                                junction B of the wall and bottom slab. If the joint at B is 
          Water  tank  is  used  to  storage  of    water  for  the  daily      flexible (i.e. sliding joint), it will be free to move outward to a 
          requirement. The construction of concrete structure for the           position B The hydrostatic pressure at A is zero, and hence 
          storage  of  water  and  other  liquids  imperviousness  of                       1.
          concrete is most essential. The permeability of uniform and           there will be no change in the diameter at A. The hydrostatic 
          compacted concrete of given mix proportion is depend upon             pressure at B will be maximum resulting in the maximum 
          the water cement ratio. The increase in water /cement ratio           increase in diameter there, and hence maximum movement 
          then increase permeability. The decrease in water/ cement             at B if the joint is flexible. Thus AB1 will be the deflected 
          ratio  the  decrease  permeability  but  very  much  reduced          position of wall AB. If however, the joint at B is fixed no 
          water/  cement  ratio  may  cause  compaction  difficulties           movement is possible, and a fixing moment will be induced 
          increase.                                                             at B. In that case, ABC will be deflected position. 
                                                                                 
          2. OBJECTIVE                                                          To start with, we will consider the joint to be flexible so that 
                                                                                the outward horizontal movement corresponding to the 
          The objectives of this project are as follows:                        maximum horizontal pressure is possible. Due to this, hoop 
                                                                                tension will be induced everywhere in the wall. 
          Analysis and design of RCC and prestressed concrete water              
          tank. 
          To compare the force and stresses induced in both kind of 
          tank. 
          To compare the cost of both tank. 
          To arrived at economical design of water tank. 
           
          3. ANALYSIS AND DESIGN OF RCC WATER TANK: 
           
          3.1 DESIGN: 
           
          The bending moment and ring tension, developed in circular 
          water tanks due to the hydrostatic pressure depends upon                                                                             
          the type of fixity between the tank wall and the base slab,                   Fig. 3.1 Hydrostatic pressure Flexible base 
          diameter of the tank, thickness of wall and elastic constants 
          © 2018, IRJET       |       Impact Factor value: 6.171       |       ISO 9001:2008 Certified Journal       |        Page 376 
                           International Research Journal of Engineering and Technology (IRJET)       e-ISSN: 2395-0056 
                                 Volume: 05 Issue: 05 | May-2018                     www.irjet.net                                                                 p-ISSN: 2395-0072 
                  
                 Let D diameter of the tank   ;                                                                                              6. ESTIMATE FOR R.C.C. CIRCULAR WATER TANK 
                 H = height of tank (height of water)                                                                                         
                                                                                                                                             An estimate is a calculation of the quantities of various items 
                    Maximum hoop tension at bottom, per unit height of the                                                                   of work, and the expenses likely to be incurred there on. The 
                                                                                                                                             total of these probable expenses to be incurred on the work 
                                                            wall =    w H                                                                    is known as estimated cost of the work. The estimated cost 
                                                                                                                                             of a work is a close approximation of its actual cost. 
                 Taking permissible stress in steel in direct tension as σ , area 
                 of the steel per meter height at the base                                                              s
                                                       A     =                                
                                                          sh               
                 This area of steel may be provided at the centre of the wall if 
                 its thickness is small, or it may be provided on each face, 
                 keeping a minimum cover of 25mm if the thickness is more 
                 than 225mm. The above reinforcement is provided in the 
                 form of hoops suitably spaced, and the spacing may be 
                 increased towards the top. However, the spacing should not 
                 be more than 3 times the thickness of the wall.                                                                                                                                                                                               
                                                                                                                                                                                                       
                 Though the reinforcement has been provided to take the                                                                        TABLE 1 DETAILED ESTIMATES FOR R.C.C.  CIRCULAR 
                 entire hoop tension, the concrete has not been prevented to                                                                                                            WATER TANK 
                 take a part of this tension. The thickness of the wall should,                                                                                                                                               
                 therefore,  be  such  the  tensile  stress  developed  in  the                                                                    m    .    Description                         ’s      )          )        m)      2                         it 
                 composite section is within safe limit.                                                                                           Ite  No        of Item                        No       (m         (m        (       A m        QTY          Un
                                                                                                                                                                                                         L          B        D
                                σ =                                                                  N/mm2                                       1         Providing  and                                                                                    
                                   ct                                                                                                                              laying  
                                                                                                                                                             nominal  mix  
                                                                                         2                                                                  plain  cement  
                 The value of σ  is taken as 1.2 N/mm for M20 concrete.                                                                                          concrete 
                                            ct                                                                                                                   1:3:6  (1  
                 From the above equation the thickness T can be found.                                                                                        cement  :  3  
                 Alternatively the thickness can be fixed can be fixed from the                                                                             coarse  sand  :  
                 following empirical formula and the stresses may be checked                                                                                6  grade stone  
                 from above equation                                                                                                                            aggregate  
                                                                                                                                                                   40mm 
                 T = 30H + 50   mm                                                                                                                          nominal size).                                                                         
                 Where H = height of water retained in meter                                                                                                   Rigid Base                                                    75        .88        .04          m 
                                                                                                                                                                                                 1                           0.0       33         55           cu
                 IN addition to the main reinforcement, temperature and                                                                                                                                                                7
                 distribution reinforcement may be provided in the form of                                                                       2           RCC work in                                                                                        
                 vertical bars @ 0.3% of the concrete section up to 100mm                                                                                      Cylindrical                                                                                     m
                 thickness. For section thicker than 100 mm and less than                                                                                    wall(1:1.5:3)                                                                                     cu
                 450 mm, the minimum reinforcement may be reduced from                                                                                               Wall                                           5                             5             
                 0.3% for 100 mm thick section to 0.2% for 450 mm thick                                                                                                                          1                  27       .5                   0.7          m
                 section.                                                                                                                                                                                           0.       7                    20           cu
                                                                                                                                                                     Base                                8                             8          7             
                 If  the floor slab is resting continuously on the ground, a                                                                                                                     1       .56                 00        3.8        6.7          m
                 minimum thickness of 150 mm may be provided, with a                                                                                                                                     30                  .2        73         14           cu
                 nominal reinforcement of 0.3% in each direction. The slab                                                                                                                                                                        2             
                 should rest on a 75 mm thick layer of lean concrete (M 10                                                                                                                                                             tal        .5           m
                 mix). The layer of tar felt to enable the floor slab to act                                                                                                                                                           To         47           cu
                 independent of the bottom layer of lean concrete.                                                                                                                                                                                3
                  
                 © 2018, IRJET       |       Impact Factor value: 6.171       |       ISO 9001:2008 Certified Journal       |        Page 377 
                       International Research Journal of Engineering and Technology (IRJET)       e-ISSN: 2395-0056 
                             Volume: 05 Issue: 05 | May-2018                     www.irjet.net                                                                 p-ISSN: 2395-0072 
               3           Thermo                  9cu     kg                          89                 6         Thick water                                          l        306       
                        Mechanically               8.8 @   00                          68       kg                 proof cement                                          ota      46.      qm
                         treated bars              06  m   1                           60                           painting for                                         T        14       S
                            FE 415                 6                                                               Tank portion 
               4       Plastering in C                                                 5                                                           
                         M (1:6) for                                    .5             .87      m
                             inner                                      7              06       sq
                         Cylindrical                                                   7
                        wall (12mm) 
               5       Plastering in C                                                 1         
                         M (1:6) for                                    .7             .43      m
                             outer                                      7              39       sq
                         Cylindrical                                                   7
                        wall (12mm)                                                                  
                                                              TABLE 2 ABSTRACT FOR CIRCULAR WATER TANK 
                                                       
                            Item No.        Description of Item                                          QTY              Unit  Rate(Rs)                 Amount(RS) 
                                            Providing  and  laying  nominal  mix  
                            1               plain  cement  concrete                                      55.04            Cum  2970                      163468.8 
                                            1:3:6  (1  cement  :  3  coarse  sand  :  6  
                                            graded  stone  aggregate  40mm nominal 
                                            size). 
                            2               RCC work in Cylindrical wall(1:1.5:3)                        347.52           Cum  4163                      1446725.76 
                            3               Thermo Mechanically  treated  bars  FE  606889                                Kg         54.50               33075450.5 
                                            415 
                            4               Plastering  in  C  M  (1:6)  for  inner   1446.306  sqm                                  91.5                132336.999 
                                            Cylindrical wall (12mm) 
                                            Plastering  in  C  M  (1:6)  for    outer                                                                     
                                            Cylindrical wall (12mm) 
                            5               Thick water proof cement painting for  1446.306  sqm                                     41                  59298.546 
                                            Tank portion 
                            6               White Washing                                                1446.306  sqm  9.5                              13739.907 
                                                                                                                                     TOTAL(RS)           34891020.51 
             7. ANALYSIS & DESIGN OF PRESTRESSED CONCRETE                                               and  Fig  (7.1)  shows  the  economical  dimensions  of  the 
             WATER TANK                                                                                 various  structural  components  of  circular  tanks  for 
                                                                                                                                                                  3
             Prestressing is the process of wrapping the tank wall with a                               capacities varying from 378 to 37800 m These provisions 
             continuous steel strand under high tension to keep the tank                                are based on the experience of Pre load Engineering  
             walls in constant compression even when the tank is filled                                  
             with water.                                                                                Company, New York, who have constructed a large number 
                                                                                                                               18
                                                                                                        of tanks in U.S.A. . The economic proportion of diameter to 
             Shapes of Prestressed Concrete Tanks                                                       height of circular cylindrical tanks was found to be 4:1. The 
                                                                                                        dimensions of wall thickness given in the table refers to the 
             A. Circular cylindrical tank.                                                              condition that the wall of the walls of the tank are not  
             B. Conical tank.                                                                           continuous with the base slab, but they are free to slide, 
             C. Water tower with conical tank.                                                          being supported on a neoprene pad. 
             D. Water tower of doubly curved shell.                                                      
                                                                                                        8.    Estimate  For  Prestressed  Concrete  Circular 
             ECONOMIC  DIMENTIONAL  PROPORTION  OF                                                      Water Tank 
             CIRCULAR TANK                                                                               
                                                                                                        An estimate is a calculation of the quantities of various items 
              Prestressed Concrete tanks built all over the world are                                   of work and the expenses likely to be incurred there on. The 
             circular shape, and based on experience it is found that the                               total of these probable expenses to be incurred on the work 
             cost of the circular cylindrical prestressed concrete tank it is                           is known as estimated cost of the work. The estimated cost 
             influenced by the ratio of the diameter to height. Table (3)                               of a work is a close approximation of its actual cost. 
              
             © 2018, IRJET       |       Impact Factor value: 6.171       |       ISO 9001:2008 Certified Journal       |        Page 378 
                    International Research Journal of Engineering and Technology (IRJET)       e-ISSN: 2395-0056 
                          Volume: 05 Issue: 05 | May-2018                     www.irjet.net                                                                 p-ISSN: 2395-0072 
                                
                           Table 4 DETAILED ESTIMATES FOR PRESTRESSED CONCRETE CIRCULAR WATER TANK 
                                                  n                                                                
                         .                        ptoim                                          ) 
                         No                       ri e                             )      )      m        2                          t 
                        m                            t                      s             m                                          i
                        eIt                                                    Descof I No’L (m B ( D  (  A m          QTY           Un
                            Providing  and  laying  nominal  mix  
                     1      plain  cement  concrete                                                                                
                            1:3:6  (1  cement  :  3  coarse  sand  :  6  
                            grade stone  aggregate  40mm nominal 
                            size). 
                            Rigid Base                                   1                    0.075  733.01         54.976        cum 
                            Providing  and  laying  pre-  stressed 
                            cement  concrete  of  M20  grade  in 
                     2      superstructure including form work                  185074.74cum @ 100kg                18507474  kg 
                            but excluding reinforcement complete 
                            as per drawing  specification 
                             
                     3      Plastering  in  C  M  (1:6)  for  inner                           7.5                   706.85        sqm 
                            Cylindrical wall (12mm) 
                     4      Plastering  in  C  M  (1:6)  for    outer                         7.7                   739           sqm 
                            Cylindrical wall (12mm) 
                                                                                                       Total        1445.85       Sqm 
                     5      Thick water proof cement painting for                                                   1445.85       sqm 
                            Tank portion 
                                 Table 5 ABSTRACT FOR PRESTRESSED CONCRETE CIRCULAR WATER TANK 
           
                    Item No.      Description of Item                                QTY         Unit  Rate(Rs)          Amount(RS) 
                    1             Providing  and  laying  nominal  mix  plain        54.976      Cum  2970               163278.72 
                                  cement  concrete 
                                  1:3:6  (1  cement  :  3  coarse  sand  :  6  
                                  graded  stone  aggregate  40mm nominal 
                                  size). 
                    2             Providing and laying pre- stressed cement          5600        kg      6130            34328000 
                                  concrete of M20 grade in superstructure 
                                  including form work but excluding 
                                  reinforcement complete as per drawing  
                                  specification 
                    3             Plastering in C M (1:6) for inner                  1445.85  sqm        91.5            132295.275 
                                  Cylindrical wall (12mm) 
                                  Plastering in C M (1:6) for  outer                                                      
                                  Cylindrical wall (12mm) 
                    4             Thick water proof cement painting for              1445.85  sqm        41              59279.85 
                                  Tank portion 
                    5             White Washing                                      1445.85  sqm        9.5             13735.575 
                                                                                                         TOTAL(RS)       34696589.42 
                                                                                  
                                                                                  
                                                                                  
           
          © 2018, IRJET       |       Impact Factor value: 6.171       |       ISO 9001:2008 Certified Journal       |        Page 379 
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...International research journal of engineering and technology irjet e issn volume issue may www net p the economic analysis design r c prestressed concrete water tank resting on ground novendra kumar verma kaushal jetty lokesh bhai patel dr g khare mr dushyant sahu student m tech structural engg gec jagdalpur principal guide assistant professor co abstract tanks are used to store material forming walls circular is designed as crack free structures eliminate any leakage in two ways follows this project types planned one reinforced cement with flexible joint between floor rcc another psc wall both being compared rigid all respects these be same capacity grade an objective economical key words when filled hydrostatic pressure will try increase its diameter at section however along height introduction depend upon nature junction b bottom slab if storage for daily i sliding it move outward a requirement construction structure position zero hence other liquids imperviousness most essential pe...

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