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picture1_Ppt Production 82534 | Man Sys Design And Control


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File: Ppt Production 82534 | Man Sys Design And Control
manufacturing system design control facility layout and work flow arrangement within a factory of machines departments workstations storage areas aisles and common areas ensures a smooth flow of work material ...

icon picture PPT Filetype Power Point PPT | Posted on 10 Sep 2022 | 3 years ago
Partial capture of text on file.
       Manufacturing System Design & Control
       Facility Layout and Work Flow
       Arrangement within a factory of:
          •
           Machines
          •
           Departments
          •
           Workstations
          •
           Storage areas
          •
           Aisles and common areas
       Ensures a smooth flow of work, material, people and 
       information through the system 
                                    
       Manufacturing System Design & Control
      3 three basic types of layout: 
         •Process 
         •Product 
         •Fixed-Position 
      3 hybrid layouts: 
         •Cellular 
         •Flexible Manufacturing Systems
         •Mixed-model Assembly Lines
                                   
               Manufacturing System Design Control
           Process Layout:
                   •
                     Similar activities grouped together in work areas
                   •
                     Suitable for low volume or batch production
                   •
                     Flexible
                   •
                     Not very efficient
                   •
                     Storage space – large receiving, small shipping 
                   •
                     Large aisles for movement of material
                                       Lathe               Milling Department          Drilling Department
                                    Department
                                                                                     D      D      D      D
                                  L         L              M      M       M
                                                                                     D      D      D      D
                                  L         L
                                                            Grinding Department            Painting Department
                                  L         L             G       G      G      G                  P
                                                                                                    P
                                  L         L
                                                           Receiving and Shipping
                                                                                               Assembly
                                                                                          A       A       A
        Manufacturing System Design Control
      Product Layout:
          •
          Arrange activities in sequence of operation
          •
          Line set up for one product
          •
          Specialised machines
          •
          Suitable for mass production 
          •
          More automated than process layouts
          •
          Efficient
          •
          Line flow – avoid bottlenecks 
          •
          Not flexible
                IN
                                                     OUT
                                       
       Manufacturing System Design Control
     Fixed Position Layout:
         •
         Large projects too big to move
         •
         Equipment and parts moved in and out of work area
         •
         Highly skilled workers - costly
                                   
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...Manufacturing system design control facility layout and work flow arrangement within a factory of machines departments workstations storage areas aisles common ensures smooth material people information through the three basic types process product fixed position hybrid layouts cellular flexible systems mixed model assembly lines similar activities grouped together in suitable for low volume or batch production not very efficient space large receiving small shipping movement lathe milling department drilling d l m grinding painting g p arrange sequence operation line set up one specialised mass more automated than avoid bottlenecks out projects too big to move equipment parts moved area highly skilled workers costly...

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