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CONTENTS
Introduction
Parts & structure of tyre cord
Function of parts
Classification of tyres
Raw material in tyre cord
Properties of raw material
Structure of tyre cord fabric
Types of tyre cord
Tire cord manufacturing
Manufacturing process
Uses of tyre cord
Advantages of tyre cord
Comparison with other material
New Developments
Cost of tyre cord
INTRODUCTION
• Tyre is a pressure vessel and cord keeps it dimensionally
stable.
• Tyres have to carry heavy loads, steel and fabric cords
are used in the construction to reinforce rubber
compound and provide strength.
• Tyre yarns of polyester, rayon, nylon, aramid, glass, or
steel are twisted to 5 to 12 turns per inch.
PARTS & STRUCTURE OF
TYRE CORD
• TREAD
• RIB
• GROOVES
• SIPES
• SHOULDER
• CAP PLIES
• STEEL BELT
• RADIAL PLIES
• BEAD CHAFFER
• BEAD
• TREAD BLOCK
FUNCTION OF PARTS OF
TYRE
• Tread – it is thick layer (approx. 18-20 mm) of rubber which
comes into contact with road.
• Rib – it is designed for noise suppression.
• Grooves – to traction in all weather, directional control, cool
running and all rolling resistance.
• Sips – serves as the support for the wheel moving on the road.
• Shoulder – upper portion of the side wall just below the tread
edge that affects tyre heat behavior and cornering
characteristics.
• Cap plies – main load baring components layers of fabric cord
extending from bead to bead to reinforce the tyre and
maintain the shape.
FUNCTIONS OF PARTS OF
TYRE
• Steel belt –located below cap plies to increase tensile strength of
tyre. steel belt or layer provides well balanced combination of
rubber & fabric. Thickness is 0.2 to 0.38 mm. this are the steel cord
plated with copper or zinc.
• Radial plies – thin layer of rubber inside the tyre containing
compressed air tube.
• Sidewall –portion between tread to bead. it is rubber sheet 1.5 to
3.5 mm thick protecting tube from any kind of mechanical or
physical damage and moisture penetration.
• bead chafer – narrow strip of flex material around the outside of
the bead that protects tyre against wear & tear and prevent dirt
and moisture from getting into the tyre.
• Bead – structure composed of high tensile strength steel wire which
holds the tyre assembly onto the rim of the wheel for handling
performance.
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