Phases 2 and 3
       •   Phase 2 - Design                            •   Phase 3 - Process
            – Objectives                                    – Objectives
                • Develop design features and                    • Develop a comprehensive and 
                   characteristics                                 effective manufacturing system
                • Critically review engineering                  • Ensure that the manufacturing 
                   requirements                                    systems meet customer 
                                                                   requirements
                • Assess potential manufacturing            –
                   problems                                     Outputs
            – Outputs by Design 
               Responsibility Activity
            – Outputs by Advanced Product 
               Quality Planning Team
                                       Marketing & Communications
                                   Links Between the Tools
                 Contract Review      Determine Customer Expectations and Plan for Quality                                             Phase I
                 Program Plan
                     DFMEA            Identify Key Characteristics                                                                    Phase II
                 DVP&R and Team Feasibility      Determine Risk and Feasibility                                                       Phase II
                 Commitment
                  Produce Process                                                                                                     Phase III
                  Flow Diagrams       Associate Characteristics with Process Steps and Identify Key Characteristics
                  Conduct Process     Expose Sources of Variation and Finalize Key Characteristics                                    Phase III
                  FMEA
                  Develop             Determine Methods to Improve Process and Control Variation                                      Phase III
                  Control Plan
                 Work Instruction     Implement Control Plan and Standardize the Process                                              Phase III
                 Development
                 Product and          Ensure Customer Expectations are Met                                                            Phase IV
                 Process Validation
                 Ensure Continuous    Exercise Management Oversight                                                                   Phase V
                 Improvement
                                                              Marketing & Communications
             How a PFMEA Works
    • Where does the data for the PFMEA come 
      from?
    • What types of people are a part of the 
      PFMEA team?
    • What types of activities should we spend a 
      lot of time on?
                     Marketing & Communications
         Link Between the Documents
           Process Flow PFMEA          Control Plan
           Operation Number
           Product/Process
           Characteristic
           Incoming Sources            Variation Class
           of Variation
           Work Instructions
                       Marketing & Communications
                         APQP Links to PFMEA
                    PFMEA                    Control Plan                Work Instructions
                    Change in detection
                    Change in occurence    or
                    Change in severity
                                           or
                                       or   or
                    Design Change            Other Action
                                           Marketing & Communications