Sheet 1: Cover

	
	
	
	
	
	

		

 
		
		


		


		


		


	
	

		
PPAP Evidence Workbook
		


		


		


		
101-1044-F017 Rev 5-12-17
	
	

		
Part Information
		


		


		
Links
	
	

		
ConMet Part Number
		


		


		


		
PSW
	
	

		
Part Name
		


		


		


		
Part Photos
	
	

		
Engineering Change Level
		


		


		


		
Tooling Photos
	
	

		
Engineering Change Date
		


		


		


		
Capacity Analysis
	
	

		
Supplier Part # (if applicable)
		


		


		


		
Run @ Rate
	
	

		
Engineering Change Level 
		


		


		


		
Feasibility
	
	

		
# Tools/ Cavities
		


		


		


		
Product Process Change Request
	
	

		
ConMet PO #
		


		


		


		
Flow Charts
	
	

		


		


		


		


		
PFMEA
	
	

		
Supplier Information
		


		


		
Control Plan
	
	

		
Supplier Code
		


		


		


		
Appearance Approval Report
	
	

		
Supplier Name
		


		


		


		
IMDS
	
	

		
Street Address
		


		


		


		
MSA!A1
	
	

		
City
		


		


		


		
SPC
	
	

		
State
		


		


		


		
Material Certifications
	
	

		
Zip
		


		


		


		
Lab Scope-Certs'!Print_Area
	
	

		
Country
		


		


		


		
Supplier Packaging
	
	

		
Project Leader:
		


		


		


		
Bubble Drawings
	
	

		
Job Title
		


		


		


		
Inspection Reports
	
	

		
Phone Number
		


		


		


		
X-Ray
	
	

		
Fax Number
		


		


		


		
PPAP Label
	
	

		
E-mail Address
		


		


		


		


	
	

		


		


		


		


		


	
	

		


		


		


		


		


	
	

		


		


		


		


		


	
	

		
Populate this page to update other page headers
		


		


		


	
	

		


		


		


		


		


	
	

		
All necessary requirements, including drawings, specifications, regulations, ConMet and OEM customer requirements must be passed down the supply chain to ensure compliance to product requirements.
		



Sheet 2: PSW 

	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	
	

		

 
		
		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		
Cover!A1
		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Part Name:
		


		
0
		
ConMet Part Number:
		
0
		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Safety and/or Government Regulations? 
		
		

 
		
		


		


		
Engineering Drawing Revision Level:  
		
0
		
Dated:  
		


		


		


		


		


		


	
	

		


		
Checking Aid #
		


		
Checking Aid Engineering Change Level:
		


		


		
Dated:
		


		


		


		


		


		


		


		


	
	

		


		
Additional Engineering Changes
		


		


		


		


		


		
Dated:   
		


		


		


		


		


		


	
	

		


		
Shown on Drawing #
		


		


		


		


		


		


		
Purchase Order #:
		


		


		


		
Weight (kg):   
		


		


		


		


		


		
                                   
	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
SUPPLIER MANUFACTURING INFORMATION
		


		


		


		


		


		


		


		


		
SUBMISSION INFORMATION 
		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
0
		
0
		


		


		
Consolidated Metco
		


		


		


		


		


	
	

		


		
Supplier Company Name
		


		


		


		


		
Supplier Vendor Number
		


		


		
Customer Name:
		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
0
		


		


		


		


		


		


		


		


	
	

		


		
Street Address
		


		


		


		


		


		


		


		


		
ConMet Manufacturing Locations  
		


		


		


		


		


		


		


		


		


	
	

		


		
0
		
0
		
0
		
0
		


		


		


		


		


		


		


		


		


	
	

		


		
City
		


		


		


		
State
		
Zip
		
Country
		


		


		
ConMet Sourcing Manager
		


		


		


		


		


		
Application
		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Additional manufacturing sites
		


		


		


		


		


		


		


		


		
PPAP Due Date:
		


		


		


		
SOP Date: 
		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Does this part utilize ConMet owned tooling? Is it properly identified?
		


		


		


		


		


		

 
		
		

 
		
		


		
   If yes, P.O. #
		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Material Reporting
		


		


		


		


		


		

 
		
		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Has the customer required Substances of Concern been reported?
		


		


		


		


		


		
IMDS # Number: 
		


		


		


		


		
IMDS Approval Date:
		


		


		


		


		


		


	
	

		


		
Does this part contain any restricted substances or require IMDS submission?
		


		


		


		


		


		

 
		
		


		


		


		


		


		


		


		


		


	
	

		


		
Are plastic or polymeric parts identified with appropriate ISO marking codes?
		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Has the yearly Layout been scheduled? 
		


		


		


		


		


		

 
		
		
Supplier is responsible to schedule and submit yearly Layouts as required
		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Has the yearly CQI certifications been Scheduled? 
		


		


		


		


		


		

 
		
		
Supplier is responsible to schedule and submit yearly CQI Certs to ConMet
		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
REASON FOR SUBMISSION
		


		


		


		


		


		


		


		


		

 
		
		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		

 
		
		
Initial submission (New Parts and Part Number Changes)
		


		


		


		


		


		


		


		

 
		
		
New Supplier, New material or new source for existing material
		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Engineering Change: New/Revised drawing or other specification
		


		


		


		


		


		


		


		

 
		
		
Change of supplier, material or non-equivalent materials/services
		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Tooling: transfer, replacement (new), refurbishment, modified or additional
		


		


		


		


		


		


		


		
New process or a change in production process or method 
		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Correction of Non-conformance or discrepancy
		


		


		


		


		


		


		


		
Change of manufacturing location, sub-supplier or additional location
		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Change to optional construction, material or component
		


		


		


		


		


		


		


		
Other - please specify blow:
		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Yearly Submittal
		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		

 
		
		
Level 1 - Warrant only submitted to the customer (for designated appearance items submit Appearance Approval Report)
		


		


		


		


		


	
	

		


		

 
		
		
Level 2 - Warrant with product samples and limiting supporting data. (Applied to critical bulk product and simple changes)
		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		

 
		
		
Level 3 - Warrant with product samples and complete supporting data.
		


		


		


		


		


		


		
DEFAULT ConMet SUBMISSION LEVEL
		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		

 
		
		
Level 4 - Warrant and other requirements as defined by ConMet. 
		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Level 5 - Warrant with product samples and complete supporting data reviewed at supplier's manufacturing location. (Applied to parts requiring onsite review )
		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
SUBMISSION RESULTS
		


		


		

 
		
		


		

 
		
		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
The results for:
		


		


		
dimensional measurements
		
material and functional tests
		


		


		


		


		
   appearance criteria
		


		


		


		
statistical process package
		


		


		


		


		


		


	
	

		


		
All applicable statutory and regulatory requirements as and special product and process characteristivs have been passed down  to suppliers. 
		


		


		


		


		


		


		


		


		


		


		


		


		

 
		
		


		


		


		


		


	
	

		


		
Require their suppliers to do the same? 
		


		


		


		

 
		
		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
These results meet all drawing and specification requirements:
		


		


		


		

 
		
		


		
   (If "NO" - Explanation Required in Explanation/comments section below )
		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Is this a multicavity tool?
		


		


		


		

 
		
		


		


		


		
Mold #
		


		


		
Production Process:
		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
DECLARATION
		


		


		
I affirm that the samples represented by this warrant are representative of our parts, have been made to the applicable Production Part Approval Process Manual 4th Edition requirements.  I further warrant these samples were produced with the specified materials on regular production tooling with no operations other then the regular production process. 

		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


	
	

		


		


		


		


		
The data and samples were produced at the production rate of:
		


		
parts per 
		


		
Hours
		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		


		


		


		
Any deviations to this warrant submission are noted below in the explanation/comments section
		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
EXPLANATION/ COMMENTS:
		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Type Name:
		


		


		
Job Title
		


		


		


		


		


		


		
Phone No.
		


		


		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		
Supplier Signature:
		


		


		


		


		


		


		


		
Date
		


		
Email
		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		
For ConMet Use Only
		


		


		


		


		


		


		


		


		


		


		


		


	
	

		
Interim Disposition (if applicable):
		


		


		


		
Supplier must clearly identify all containers and manage expiration date or quantity limits of Interim Approval 
		


		


		


		


		


	
	

		
Scope of Interim Approval:
		


		


		


		


		


		


	
	

		
ConMet Signature:
		


		
Date:
		


		


		


		


		


		


	
	

		


		


		


		


		


	
	

		
Final Part Warrant Disposition:
		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		


		


		


		


		


		


		
ConMet Signature:
		
ConMet PPAP Tracking #
		


		


		


		


		


		


	
	

		


		


		


		


		


		


		


		


		


		


		


	
	

		

 
		
		


		


		


		


		


	
	

		


		


		


		


		


	

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 




Sheet 3: Part Photos

	
	
	
	
	
	
	
	
	
	
	

		


		


		


		


		


		


		


		


		


		


		


		


		


	
	

		
PPAP MASTER SAMPLE "PICTURE" DOCUMENTATION
		
Cover!A1
	
	

		
Supplier Number
		


		
0
		
PART NUMBER:
		
0
		


	
	

		
Supplier Name:
		
0
		
PART NAME:
		
0
		


	
	

		
DESIGN RECORD CHANGE LEVEL:
		
0
		


	
	

		
Document the parts as a whole what they look like in the final state in which they are provided to ConMet