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Opcenter Scheduling SMT frequent, real-time changes that occur in the manufacturing stage, especially in high mix, low volume production or when introducing a new product. Opcenter Scheduling SMT, which is part Providing realistic work-order scheduling based of Xcelerator, the comprehensive and on factory capacity and configuration integrated portfolio of software and services from Siemens Digital Industries Software, combines data from three sources: (1) machine, line Benefits Summary configurations and resource availability • Facilitates intelligent SMT line Opcenter™ Scheduling SMT software is from the shop floor, (2) work orders, grouping to optimize productivity a planning and scheduling tool for the schedules and work hours from the by minimizing machine setup electronics manufacturing industry that enterprise resource planning (ERP) when manufacturing multiple seamlessly connects the planner to the system and (3) material availability and products shop floor. Opcenter Scheduling SMT location from the supply chain. The • Provides full flow coverage, includ- supports factory planners as they combination of the three enables ing SMT, test, manual and generate production schedules while accurate short-term scheduling while assembly/box build adhering to a dynamic manufacturing creating a production plan that includes environment and taking into account groups per line, static feeder settings, • Uses what-if simulation to enable immediate response to line-down scenarios • Delivers long-term planning, capacity forecasting and assistance in new equipment investments, to help mitigate risk • Provides actual versus scheduled real-time performance analysis for a rapid response to bottlenecks • Includes realistic SMT production scheduling based on actual factory capacity Figure 1: The Opcenter Scheduling SMT solution combines data from three sources: (1) machine, line configurations and resource availability from the shop floor, (2) work orders, schedules and work hours forecasting from the ERP system and (3) material availability and location from the supply chain. siemens.com/software OPCENTER Opcenter Scheduling SMT trolley usage, kanban/work-in-process information from Opcenter APS and (WIP) and resource allocation. update the schedule. Combining intuitive constraint definition with tight SAP integration Intuitive, easy-to-use production makes Opcenter Scheduling SMT an scheduling efficient, easy-to-use, decision- Set up your constraints using a simple supporting tool that dramatically yet comprehensive model that allows improves manufacturing efficiency and you to quickly set up all surface mount supports compliance. Opcenter technology (SMT) and manual stations Scheduling SMT can be integrated with in your factory as a basis for conducting Opcenter Advanced Planning and simulation. You can easily control Scheduling (APS). When integrated, it optimization parameters, such as due can read work order and calendar dates, production time and Schedule 1 Schedule 2 Schedule 1 Schedule 2 Figure 2: You can easily control optimization parameters such as due dates, production time and changeovers and then compare scenarios. OPCENTER Figure 3: Easily generate the optimal product groups using Opcenter Scheduling SMT to maximize efficiency. change-overs, and then compare the factory by exporting a calendar file different scenarios. You can then for monitoring and visibility. choose the schedule that best fits your needs. What-if scenarios to optimize Effective tool to help meet deadlines schedules and avoid downtime You can easily make on-the-fly React to changes quickly using actual optimizations based on different versus scheduled performance tracking, scenarios (for example, adding allowing you to detect potential unscheduled work orders, missing bottlenecks and avoid downtime. You resources such as feeders or late can also import shift schedules or add material arrival) to support the planner’s additional lines to see how such decision-making process. Additional changes affect your ability to meet what-if scenarios can be made based on deadlines. You can update schedules, scheduled material arrival and material for example, adding shifts or controlling location data, which can be imported the number of active lines to analyze via integration with SAP and Valor™ their impact on due-date violations. Material Management software. Your schedule can then be shared with OPCENTER Siemens web services Figure 4: When integrated with SAP, Opcenter Scheduling SMT saves the time and effort typically required to develop a custom interface. Multi-line work order and product stock levels from SAP ERP by simply grouping configuring the location and parameters Opcenter Scheduling SMT can be used of your SAP Process Integration (PI) to generate the optimal product groups module. (family setups or clusters), taking into consideration machine capacity, feeder You can also update the part reel availability, work-order priority and quantities from SAP by selecting what component range. to import and from where. Required Quick to get started quantity levels for each part in the work Opcenter Scheduling SMT offers built-in order can be displayed, along with connectivity to a range of SMT inventory levels and the quantity production solutions and to Valor™ remaining after the work orders are Process Preparation software. This gets executed. you started quickly and allows simple Optimized work-in-process (WIP) daily workflows. system requirements Seamless integration with SAP To avoid an excessive amount of WIP Unlike generic manufacturing-schedul and subassemblies in different stages of ing solutions, Opcenter Scheduling SMT manufacturing, Opcenter Scheduling enables you to save the time and effort SMT can be used to generate an optimal typically required to coordinate between SMT production schedule that meets SAP and your scheduling process. You specified quantities in predefined can extract work orders, required stages. delivery dates, release data and material
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