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___________________________________________________________________________________ Subject BUSINESS ECONOMICS Paper No and Title 4: Principles of Business Finance and Accounting Module No and Title 16: Inventory Management Module Tag BSE_P4_M16 BUSINESS PAPER NO. 4 : PRINCIPLES OF BUSINESS FINANCE AND ECONOMICS ACCOUNTING MODULE NO. 16: INVENTORY MANAGEMENT ___________________________________________________________________________________ TABLE OF CONTENTS 1. Learning Outcomes 2. Introduction 3. Types of Inventory 3.1. Raw Material 3.2. Work in Progress 3.3. Finished Goods Inventory 3.4. Stores and Spares 4. Objectives of inventory Management 5. Reasons of optimal Inventory management 6. Costs of Inventory 6.1. Carrying costs 6.2. Ordering Costs 7. Techniques of Inventory Management 7.1. ABC Technique of Analysis 7.2. Economic order Quantity (EOQ) 8. Graded illustrations 9. Summary BUSINESS PAPER NO. 4 : PRINCIPLES OF BUSINESS FINANCE AND ECONOMICS ACCOUNTING MODULE NO. 16: INVENTORY MANAGEMENT ___________________________________________________________________________________ 1. Learning Outcomes After studying this module, you shall be able to Know the meaning of types of inventory. Learn various techniques of inventory management. Analyze the impact of various inventory policies on the costs of inventory. Evaluate the various policies and choose the optimal level of inventory. 2. Introduction Inventories are one of the important current assets of the firm. They require certain investment. The funds of the organization are blocked in inventories. Therefore, loosing interest on this fund becomes the opportunity cost of holding inventories. However, there should still be an optimum level of inventory. If the level of inventory is too low, the firm may lose opportunity of sales and may be goodwill. If the level of inventories is too high, it entails unnecessary blocking of funds. That is why inventory management constitutes important segment of working capital management. 3. Types of Inventory The term inventory does not include goods and services being sold only but also includes raw materials or other components being used in manufacturing of such goods. The type of inventory depends upon the fact whether it is the case of retailer or a manufacturing concern. It is quite obvious that retail shopkeeper will keep inventory of finished goods only whereas the manufacturing concern will maintain inventory of raw materials also. The Inventories for most of the business firms may be classified as:- 1. Raw material 2. Work-in-progress 3. Finished goods 4. Stores & supplies 3.1 Raw material It includes material which the firm uses in the production process. A firm must hold certain stocks of raw material in its stores so that production process goes on smoothly without any interruption. These units of raw materials are regularly issued to the production department. The quantity of raw materials to be kept by a manufacturing firm depends upon many factors e.g. Availability of raw material Price of the raw material Consumption pattern of the raw material Lead time (Time taken to replenish the stock) BUSINESS PAPER NO. 4 : PRINCIPLES OF BUSINESS FINANCE AND ECONOMICS ACCOUNTING MODULE NO. 16: INVENTORY MANAGEMENT ___________________________________________________________________________________ 3.2 Work-in-progress – The raw material which is engaged in various stages of production schedule on which certain degree of labor and overheads have been employed is known as work in progress inventories. The degree of completion may vary for various units. Some units might have been just introduced in the production process while others may be near completion. It refers to partly produced goods. The quantity and value of work in progress depends upon the length of the production cycle. The shorter the length, work in progress inventories would be small and if the production cycle is lengthy the value of the work in progress inventory would be large. 3.3 Finished goods - There are goods which are complete and ready for sale to the customers. They may be purchased or produced. The level of finished goods depends on how promptly the customer requires his demand to be met. In competitive markets the firm must hold large level of finished goods so that it may not loose sales. 3.4 Stores and supplies – Stores and supplies include fuel, coal, cotton, chemical etc. They do not enter the production process directly but are needed to run the production process smoothly. 4. Objective of Inventory management Through efficient management of inventory the wealth of owners will be maximized. To reduce the requirement of cash in business, inventory turnover should be maximized and there should be no loss of production and sales, arising from its beings out of stocks. The main purpose of inventory management is to keep inventories at appropriate level. If inventory levels are high there would be no loss of production and sales. Both the functions would be carried without interpretations. But there is always a cost involved in the inventories. The cost would include the capital cost of the stock and the costs of storing i.e. rent, insurance premium etc. On the other hand if stocks are kept at low levels the cost of capital and storing costs would be avoided but there can be stock out costs. The cost of stock out may be sales loss or customers dissatisfied. It may also cause delay or hold ups in the production process. Thus there has to be a balance between the two. There is a level of stock which is optimum or most appropriate. Inventory management seeks to determine this level and maintain it. Thus, the objectives of inventory management are two fold: 1. To ensure continuous supply of raw material in adequate manner. 2. To minimize the investment of funds in the inventories. 5. Reasons for maintaining optimum inventory level The optimum level of inventory depends upon the features of a particular firm. If it is a trading firm it procures goods and sells them. So if the firm has stocks with it, it can sell goods even if supply of goods has stopped. But if the firm has no stocks with it, sales will stop as soon as procurement stops. Therefore the firm must maintain optimum level of inventory if it does not want to lose its share in the market to its competitors. Similarly, if it is manufacturing firm, it process raw material and converts it into finished goods to sell. It must maintain optimum level of raw material as well as optimum stocks of finished goods BUSINESS PAPER NO. 4 : PRINCIPLES OF BUSINESS FINANCE AND ECONOMICS ACCOUNTING MODULE NO. 16: INVENTORY MANAGEMENT
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