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INTERNATIONAL JOURNAL FOR INNOVATIVE RESEARCH IN MULTIDISCIPLINARY FIELD ISSN: 2455-0620 Volume - 5, Issue - 8, Aug – 2019
Monthly, Peer-Reviewed, Refereed, Indexed Journal with IC Value: 86.87 Impact Factor: 6.497
Received Date: 19/08/2019 Acceptance Date: 29/08/2019 Publication Date: 31/08/2019
Practical Teaching Analysis for Siemens PLC Using TIA Portal V13
Yin Yin Soe
Associate Professor, Department of Electronic Engineering, Technological University (Thanlyin), Yangon, Myanmar
Email - dr.yin2soe@gmail.com
Abstract: The proposed work is intended how to teach and analysis results using Siemens Programmable Logic
Controller (PLC) automation software V13 for fifth year BE electronic engineering students. In this work, Siemens
s7-300 PLC is used to interface and testing of simulation results. Totally Integrated Automation (TIA) portal V13
is apply to write PLC program. Step by step procedures are implemented how to create program block and
Simulink using TIA portal. Program downloading between the PC and CPU 314C-2PN/DP via Ethernet cable IP
address/ PC Adapter USB A2/LAN port is described to test many PLC program type for different types of
applications. Human Machine Interface (HMI) is also connected with PLC to show real time results and animation
projects. Program instructions are used for each purpose of different industrial automation systems that need to
create a design plan. These are easily to understand for students how to use. Students can consider about their
creation project, i.e. what is required with inputs and outputs specified. This analysis describes the development
of PLC experiments to link TIA portal simulation tools and advanced designing plan of industrial automation
systems.
Key Words: Siemens s7-300 PLC, TIA portal V13, Ethernet cable, PC Adapter USB A2/LAN port, HMI.
1. INTRODUCTION:
The teaching-learning processes in engineering programs requires a balanced combination of theory and practice
since students should be able to, correctly, establish the relationship between theory concepts and its application in real
systems. Moreover, it must be valid for different sectors where the application of engineering has demand.
The programming of industrial automation systems is essential for many engineering programs: electronics,
mechatronics, industrial engineering, process industry, etc. One of the main goals for the courses related to PLC
programming consist on the learning of adequate control procedures applied to different engineering fields and real
automation plants to be controlled and monitored using these industry-wide standard controller [2].
2. TEACHING OBJECTIVES:
The learning process presents an integrative approach to the use of electro-mechanical controls and how to apply
them with programmable logic controllers (PLC) to typical industrial automation. The theory and lab portion provide
the students a good general knowledge of PLC while concentrating on relay ladder logic techniques and how to convert
the control circuits into PLC logic programs that will allow them to easily adapt to other PLC [2].
Production processes are no longer seen as individual processes, but rather as integral components of an entire
production process. The total integrated automation environment is today achieved with the help of:
One common software environment that integrates all components and tasks into one uniform easy to use system.
A common data management (central database).
A common communication between all participating automation components.
This learning course supports the development of the student’s ability to:
Identify and explain the main design characteristics, internal architecture and operating principles of programmable
logic controllers.
Describe and identify the characteristics of commonly used input and output devices of PLCs.
A discussion of the number systems: denary, binary, octal, hexadecimal and BCD.
Develop ladder programs for the logic functions AND, OR, NOR, NAND, NOT and XOR.
Consideration of the standards given by IEC 1131-3 and the programming methods of ladder, functional block
diagram, instruction list, structured text and sequential function chart.
A painstaking methodical introduction, with lots of illustrations, of how to program PLCs, whatever the
manufacturer, and make use of internal relays, timers, counters. Develop ladder programs involving internal relays,
timers, counters, shift registers, sequencers and data handling facilities.
Develop functional block diagram, instruction list, structured text and sequential function chart programs.
Identify safety issues with PLC systems and identify methods used for fault diagnosis, testing and debugging [1].
Available online on – WWW.IJIRMF.COM Page 230
INTERNATIONAL JOURNAL FOR INNOVATIVE RESEARCH IN MULTIDISCIPLINARY FIELD ISSN: 2455-0620 Volume - 5, Issue - 8, Aug – 2019
Monthly, Peer-Reviewed, Refereed, Indexed Journal with IC Value: 86.87 Impact Factor: 6.497
Received Date: 19/08/2019 Acceptance Date: 29/08/2019 Publication Date: 31/08/2019
3. SYSTEM REQUIREMENTS:
Required Hardware and Software for this learning are as follows:
1
PC Pentium 4, 1.7 GHz 1 (XP) – 2 (Vista) GB RAM, approx. 2 GB of free hard disk space, Operating system
Windows XP Professional SP3 / Windows 7 Professional / Windows 7 Enterprise / Windows 7 Ultimate /
Windows 2003 Server R2 / Windows Server 2008 Premium SP1, Business SP1, Ultimate SP1
Software: STEP 7 Professional V13 (Totally Integrated Automation (TIA) Portal V13)
Ethernet connection between the PC and CPU 314C-2PN/DP
PC computer unit work as programming media through its serial port through serial to USB converter (MPI
port)
SIMATIC S7-300 with CPU 314C-2PN/DP Order no.: 6ES7 314-6EH04-0AB0 (CPU 314C-2PN/DP with
16DI/16DO signal module, AI5/AO2 x 8Bit signal module for analog value acquisition, SIMATIC s7-300 SM
Simulator Module), Power supply
Human-Machine Interface (HMI) unit, 6AV 2 123-2DB03-0AX0 KTP 400 Basic Panel, which is touch screen
can be programmed per user needs and used as input and process monitoring monitor.
Figure 1 (a) S7-300, CPU 314 C 2 PN/DP Modules Configuration
(a) (b) (c)
Figure 2 (a) USB converter (MPI port), (b) Wire Connection, (c) Siemens Memory Card
On completion of this PLC lab the participant will be able to:
Identify the components and performance characteristics of the SIMATIC S7-300 PLC, Signal and Digital,
Analog Modules.
Install a PLC system, including the HMI and communication cabling.
Use the various address types to edit, reload, structure and run a program.
Document, test, and basically troubleshoot the control system and its program.
Understand and create binary operations, timers, counters, mathematical functions etc.
Interface an HMI with the PLC control system to control and monitor from a remote location.
The components of the TIA Portal: SIMATIC STEP 7 Basic and WinCC Basic Program execution in automation
systems
Binary and digital operations in Ladder language
Hardware and software commissioning of the SIMATIC S7-300 with the TIA Portal
SIMATIC S7-300 hardware configuration and parameterization
Introduction to the Touch Panel (HMI) (4” widescreen KTP400 Comfort
Panel with PROFINET, MPI/PROFIBUS DP, and USB interfaces)
Deeper understanding of contents through practical exercises on TIA system model
Available online on – WWW.IJIRMF.COM Page 231
INTERNATIONAL JOURNAL FOR INNOVATIVE RESEARCH IN MULTIDISCIPLINARY FIELD ISSN: 2455-0620 Volume - 5, Issue - 8, Aug – 2019
Monthly, Peer-Reviewed, Refereed, Indexed Journal with IC Value: 86.87 Impact Factor: 6.497
Received Date: 19/08/2019 Acceptance Date: 29/08/2019 Publication Date: 31/08/2019
4. SYSTEM FLOW OF TIA PORTAL OPERATION:
4.1. How to create Project and Basic information
Explore TIA portal, as Fig.3.
Create New Project, as Fig.4.
From “add new device” window select Controller CPU6ES7 314-6EH04-0AB0 device, to configure, as shown in
Fig.6 and 7.
Configure Ethernet Connection (IP Protocol), as shown in Fig.8.
Configure IO Addresses, as shown in Fig.9.
Figure 3 Figure 4
Figure 5 Figure 6
Figure 7 Figure 8
Figure 9 Figure 10
Available online on – WWW.IJIRMF.COM Page 232
INTERNATIONAL JOURNAL FOR INNOVATIVE RESEARCH IN MULTIDISCIPLINARY FIELD ISSN: 2455-0620 Volume - 5, Issue - 8, Aug – 2019
Monthly, Peer-Reviewed, Refereed, Indexed Journal with IC Value: 86.87 Impact Factor: 6.497
Received Date: 19/08/2019 Acceptance Date: 29/08/2019 Publication Date: 31/08/2019
From “add new device” window select HMI 6AV 2 123-2DB03-0AX0 KTP 400 Basic Panel device, to configure,
as shown in Fig.10.
Configure the PLC and HMI connection, as shown in Fig.11.
Figure 11 Figure 12
Set IP address for HMI connection, as shown in Fig.12.
Use HMI design using basic objects, Elements, Control, Graphics tool, as shown in Fig.13.
Figure 13 Figure 14
Set Device and Network Connection with IP address as shown in Fig.14.
Configure access nodes of PLC connection. (Download to Device) as shown in Fig.15.
Figure 15 Figure 16
Configure access nodes of HMI connection. (Download to Device) as shown in Fig.16.
There is a Program blocks folder in the Project tree. In this folder, there is one program named Main [OB1], as
shown in Fig.17.
Figure 17
Available online on – WWW.IJIRMF.COM Page 233
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