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MATERIALSMATERIALS OFOF CRUDECRUDE OILOIL
REFINING: CORROSION
PROBLEMS AND PREVENTION
MSE 395 Final Presentation - Gareth
Hughes
OverviewOverview
Introddduction to Refining and Corrosion
Brief look at types of corrosion
Materials Used in Refineries
Ferrous Alloys
Othher AllAlloys
Corrosive Substances
Low Temperature
High Temperature
CiCorrosion PProtectiion MMethhodds
Conclusions
CrudeCrude OilOil RefiningRefining
Necessary to
create useful
hydrocarbon
products
Complicated system
requiringrequiring manymany
different pressure
andand temperaturetemperature
conditions
DiDiverse
environmental
diti i fli t http://en.wikipedia.org/wiki/Image:RefineryFlo
CorrosionCorrosion inin RefineriesRefineries
Controls operation of process line
Must be watched to prevent accidents
Causes reduction in heating and cooling
efficiency
Requires periodic inspection and maintenance,
which halts the entire production line
Cost of corrosion: $3.7 billion annually
$1$1.44 billionbillion equipmentequipment replacementsreplacements
$1.8 billion maintenance expenses
$0$0.55 billibillion ffouliling removall
R.D. Kane, Corrosion in Petroleum Refining and Petrochemical Operations, Corrosion: Environments and Industries, Vol 13C, ASM Handbook, ASM International, 2006, p 967–1014
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