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SYLLABUS FOR PROMOTION EXAM – JE (Mech Supervisor) PB-2 9300-34800 + 4200 WORKSHOP STREAM 1. Supervisor – Duties, Qualification, Responsibilities, Required merits 2. Incentive Bonus Scheme 3. Wages 4. Job Evaluation 5. Time Study 6. Safety at Work Place 7. PCO Working 8. Out Sourcing & Contract Management 9. IT & e-office MATHEMATICS Arithmetic : Percentage, average, simple equation, ratio, Time and work, gain & loss, Interest Algebra : Fundamentals of algebra, (Addition, Subtraction, Multiplication, Division) simple equations, Measurement Mensuration : Area of square, rectangle, equilateral, triangle, isosceles triangle, right, Gain & Loss, Interest, Cutting, Turning, Drilling & boring calculation, Newton’s Law of Motion Decimal & Fraction : Power & root – Logarithms, Ration and Proportions, Geometry, Graphs, Trigonometry, Work, Power, Energy & efficiency, Strength of material, Centre of gravity, Density, special gravity, Friction Simple Geometry, Graphs, Trigonometry GENERAL KNOWLEDGE Abbreviations, current affairs, day-to-day events, current sports, books, new adventure / inventions, etc. Flags, capital. Head of States and currencies of nations. Indian history. UNO and its organizations, Security Councils, General knowledge about railways. ESTABLISHMENT RULES Leave Rules, Pass Rules, Rly Service Conduct Rules 1966, D&A Rules 1968, Factory Act 1948,Labour Law requirement and Rules jktHkk’kk lEcU/kh 10% iz”u Trade – Mech Supervisor General Science Work- Unit of work in MKS & SI System Energy – Kinetic energy, Potential Energy, law of conservation of energy. Power – Definition, Units and Efficiency Heat – Unity of heat, calorie, heat loss and gain. Difference between heat and energy. Difference between mass and weight. Heat treatment, Meaning of stress, Newton’s laws of motions, Friction – Advantages and disadvantages, method of overcome Metals and alloys – Classification of metals, steel, general characteristic and properties of metals Electricity – Atomic structure, Conductor and insulator, ohm’s law, resistance and their arrangements. Trade Types of coaches and bogies ,Nomenclature of coaches, Basic knowledge of coach, POH activity Different types of machines and tools used in Workshop- Lathes, drilling, Shearing, banding, boring, milling, shaper, wheel lathe .CNC machine, hydraulic press, various marking tools, cutting speed and feed & their effect on surface finish. Measurements and measuring tools. limit. fits and tolerances, GO and NO-GO gauges ,jigs & fixtures. Forging- types of forging operations, tools& equipments used. Heat treatment –Why heat treatment required ,Various processes of heat treatment. Wheels and Axles- Wheel defects, causes of rejection of axles ,Wheel profile, gauges used in wheel shop. Casting – different types of cast iron. moulds. Patterns , chills & cores, sand casting ( Steps involved),Die casting,( Procedure) Fabrication Processes viz Welding, Sheet metal working, riveting, differences between soldering and brazing. Testing Method – a) Destructive type- tensile tests ( Load tests of BSS hangers. coil. spring, draw bars, screw coupling assembly) b) Non destructive tests-Visual, magnetic particle test, dye penetrant test, Zyglo test, UST Fire extinguisher and its uses, fire safety. SYLLABUS FOR PROMOTION EXAM – JE (MECH) INTERMEDIATE QUOTA PB-2 9300-34800 + 4200 WORKSHOP STREAM Part – A General Knowledge Current affairs, features of national importance, Important events, authors, places & personalities, sports, “who is who” facts about Indian Railways & its organization. Part – B English Knowledge of English up to Xth standards. Active & passive voice, letter writing, story, Essay writing, Unseen passages. Direct / indirect formation, fill in the blank, English grammar up to Xth standard. Part – C Mathematics (Xth Standard) Knowledge of Mathematics up to Xth standards. Elementary knowledge of Arithmatic, Algebra, Geometry, Trigonometry, Statistics, etc. Circular, triangles, Arc, Square, Rectangles (GCM & ICM), Mensuration, Equations, Root, under-root, cube root, units of measurements, quadratic equations. Part – D General Science Elementary knowledge of science (Physics, Chemistry), Internal combustion engine, Diesel & Petrol engines, Gas engines, General knowledge of application of science in day today life and Railways, Kinds of energy – Heat, light & mechanical energy, Elementary knowledge of waves, simple Harmonic Motions. Electrostatics Electricity, Magnetism, Chemical equations, bond strength, type of oxides. Lab preparation of Oxygen, Hydrogen, Nitrogen & their general properties and usages. Part – E Professional Basic knowledge of various mechanical trades such as Machinist, Welding, Blacksmithy, Fittings, Painting, Foundry, Millwright, DSL Fitter, Tool & Template, Heat Treatment, etc. Physical & Chemical properties of metals, Ferrous & non-ferrous metals. Hand tools, general purpose tools and special purpose tools, elementary concept of Timber, seasoning of timber, painting & polishing, Progress & planning, Workshop, technology, Drawing. Part – F Establishment General knowledge regarding Pass Rules, Leave, Wages & Payment, Penalties, D&AR. Workman Compensation Act, Factory Act. Part -G jkt Hkk"kk ls lEcf/kr iz’u dqy ekDlZ dk 10 izfr’kr mijksDr es ls dsoy Objective Type Question iwNs tk;sxsA SYLLABUS FOR PROMOTION EXAM – JE ( C&W ) PB-2 9300-34800 + 4200 WORKSHOP STREAM 1. Supervisor – Duties, Qualification, Responsibilities, Required merits 2. Incentive Bonus Scheme 3. Wages 4. Job Evaluation 5. Time Study MATHEMATICS Arithmatic : Percentage, average, simple equation, ratio, Time and work, gain & loss, Interest Algebra : Fundamentals of algebra, (Addition, Subtraction, Multiplication, Division) simple equations, Measurement Mensuration : Area of square, rectangle, equilateral, triangle, isosceles triangle, right, Gain & Loss, Interest, Cutting, Turning, Drilling & boring calculation, Newton’s Law of Motion Decimal & Fraction : Power & root – Logarithms, Ration and Proportions, Geometry, Graphs, Trigonometry, Work, Power, Energy & efficiency, Strength of material, Centre of gravity, Density, special gravity, Friction GENERAL KNOWLEDGE Abbreviations, current affairs, day-to-day events, current sports, books, new adventure / inventions, etc. Flags, capital. Head of States and currencies of nations. Indian history. UNO and its organizations, Security Councils, General knowledge about railways. ESTABLISHMENT RULES Leave Rules, Pass Rules, Rly Service Conduct Rules 1966, D&A Rules 1968 jktHkk"kk lEcU/kh 10% iz’u Trade – C&W Energy – Kinetic energy, law of File & filing, marking, limit, fit and tolerance, inter-changeability, Metallurgy, conservation of energy. Engineering materials, Basic electricity technology. Pipes & pipe fitting, Heat – Unity of heat, calorie, Lubricants & lubrication, cutting fluids & coolants, Study of laths MC, Forging heat loss and gain. – Heat treatment, Coaching/preventive maintenance Fraction – Latest design improvement in carriage & wagon to improve their performance. Work – Unit of work in MKS Design improvement in coach & wagon to raise their speed potential. IRCA system and SI. Difference rules for rejectable defects. between heat and energy. IRS, ICF & BEML, bogies and their maintenance in shop. Difference between mass and Corrosion repair to coaching. weight. Heat treatment, Different types of couplers and prevention of damage/ leakage during service. Meaning of stress, strain – Incentive and safe to run examination. simple problems, Iron and non- Different types of vacuum air brake cylinders and their overhauling. iron metal, Definition and Passenger amenity items difference and characteristics Cleaning technology, Maintenance pattern. Electricity – definition, use, Bogie mounted brake system atom, molecules and structure, Neutral TXR examination current and its types, conductor, Undergear examination resistance, Ohm’s law. Magnet Ride Index and its characteristics Anti-telescopic features Maintenance of various components like DV, SAB, PEASD & Truss bar, hanger, etc.
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