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Massey Harris
Massey Harris
Massey Ferguson
Massey Ferguson
Service Manual
Perkins Diesel Engine
AV 8.540
Service Manual
THIS IS A MANUALPRODUCED BYJENSALES INC. WITHOUTTHE AUTHORIZATION OF
MASSEYHARRIS MASSEYFERGUSON OR IT’S SUCCESSORS. MASSEYHARRIS MASSEYFERGUSON AND IT’S SUCCESSORS
ARE NOTRESPONSIBLE FOR THE QUALITYOR ACCURACYOF THIS MANUAL.
TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN ADESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.
MH-S-AV8.540
IMPORTANT: Before using this Basic Service Manual, read information
and specifications in preceeding portion which are specific to the machine
application.
AV8.540 DIESEL ENGINE
BASIC SERVICE MANUAL
Massey Ferguson
CONTENTS
Foreword
Abbreviation of Terms
SECTION
Engine Views A
General Information ......................................... . B
Period ica I Attentions ........................................ . C
Fault Finding ................................................ . D
Cyl i nder Head ............................................... . E
Pistons and Connecting Rods ................................. . F
Cylinder Block and Liners .................................... . G
Crankshaft and Main Bearings ............................... . H
Timing Case and Drive ....................................... . J
Timing ...................................................... . K
Lubricating System .......................................... . L
Cooling System ............................................. . M
Fuel System and Air Filter ................................... . N
Flywheel and Flywheel Housing .............................. . P
Auxiliary Drive .............................................. . Q
Electrical System ............................................ . R
FOREWORD
Overhaul of the engine or components should only be carried out by skilled personnel. To assist in over-
hauling the engine, the manufacturing dimensions and in some instances the wear limits are given atthe end
of each section.
When left or right-hand bank or side is referred to in this Manual, this denotes the side looking from
flywheel end, unless specified otherwise.
Every endeavor is made to ensure that the information contained in this Manual is correct at the date of
publication but due to continuous developments the manufacturers reserve the right to alter this specification
without notice.
Abbreviations of Technical Terms Applicable to Service literature
Where it is found necessary to use abbreviations in Service Literature the units and symbols adopted are
those laid down in British Standards Publication 1991.
A glossary of such terms with their British Standard equivalent is given below for reference purposes.
Term British Standard Remarks
ampere A or ampere if confusion may arise
atmosphere atm
brake horse power bhp
British Thermal Unit Btu
centimeter cm
cubic centimeter cm3 similarly for millimeter, etc.
cubic inch in3 similarly for foot, etc.
foot ft
foot pounds per minute (work) ft Ibflmin
gallon gal
gallons per minute gal/min similarly for pint, litre, etc.
gramme g when referring to gramme mass
gramme gf when referring to gramme force
hour h
inch in or inch if confusion may arise
kilogram kg
kilogram meter (torque) kgf m
kilogrames per square centimeter kgflcm2 similarly for gram, etc.
kilometer km
litre I or litre if confusion may arise
mile mile
millimeter mm
miles per gallon mile/gal similarly for pint, litre, etc.
miles per hour mile/h similarly for kilometer, etc.
minute min
ounce oz
pint pt
pound Ib when referring to pound mass
pound Ibf when referring to pound force
pounds feet (torque) Ibf ft
pounds per square inch Ibflin2 similarly for ton, etc.
revolutions per minute rev/min
seconds (time) s
shaft horse power s h p
square centimeter cm2 similarly for millimeter, etc.
square inch in2 similarly for foot, yard, etc.
ton ton
tonne (1000 kg) t
volt V
yard yd
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