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SEBU6251-13 December 2010 Cat Commercial Diesel Engine Fluids Recommendations SpecialPublicationForAll3500Series,C175SeriesandSmallerCommercial Diesel Engines SAFETY.CAT.COM i03991620 Important Safety Information Most accidents that involve product operation, maintenance and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills and tools to perform these functions properly. Improper operation, lubrication, maintenance or repair of this product can be dangerous and could result in injury or death. e or perform any lubrication, maintenance or repair on this product, until you have Donotoperat read and understood the operation, lubrication, maintenance and repair information. Safety precautions and warnings are provided in this manual and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. The hazards are identified by the “Safety Alert Symbol” and followed by a “Signal Word” such as “DANGER”,“WARNING”or“CAUTION”.TheSafetyAlert “WARNING”label is shown below. The meaning of this safety alert symbol is as follows: ! Become Alert! Your Safety is Involved. Attention The message that appears under the warning explains the hazard and can be either written or pictorially presented. Anon-exhaustive list of operations that may cause product damage are identified by “NOTICE” labels on the product and in this publication. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. ings in this publication and on the product are, therefore, not all inclusive. You must The warn not use this product in any manner different from that considered by this manual without first satisfying yourself that you have considered all safety rules and precautions applicable to the ion of the product in the location of use, including site-specific rules and precautions operat applicable to the worksite. If a tool, procedure, work method or operating technique that is not specifically recommended by Caterpillar is used, you must satisfy yourself that it is safe for you andfor others. You should also ensure that the product will not be damaged or become unsafe by the operation, lubrication, maintenance or repair procedures that you intend to use. The information, specifications, and illustrations in this publication are on the basis of information that was available at the time that the publication was written. The specifications, torques, pressures, measurements, adjustments, illustrations, and other items can change at any time. These changes can affect the service that is given to the product. Obtain the complete and most current information before you start any job. Cat dealers have the most current information available. When replacement parts are required for this product Caterpillar recommends using Cat re- cement parts or parts with equivalent speci- pla fications including, but not limited to, physical dimensions, type, strength and material. Failure to heed this warning can lead to prema- ture failures, product damage, personal injury or ath. de In the United States, the maintenance, replacement, or repair of the emission control devices and systemsmaybeperformedbyanyrepairestablishmentorindividualoftheowner'schoosing. SEBU6251-13 3 Table of Contents Table of Contents Foreword................................................................. 4 Maintenance Section Lubricant Specifications .......................................... 6 Fuel Specifications ................................................ 32 Exhaust Aftertreatment Fluids Specifications ....... 63 Cooling System Specifications ............................. 67 Contamination Control .......................................... 91 Reference Information Section Reference Materials.............................................. 93 Index Section Index ..................................................................... 95 4 SEBU6251-13 Foreword Foreword Refer to the applicable Operation and Maintenance Manual for standard oil drain periods and to the Literature Information Maintenance Section, “Lubricant Specifications” of this publication for engine oil type and viscosity grade This manual shouldbestoredintheliteraturestorage recommendations. area. To reduce the potential risk of failures associated The information contained in this document is the with extended oil drain periods; it is recommended most current information available for coolants, that oil drain intervals only be extended based on oil fuels, and lubricants. Refer to the Operation and analysis, and subsequent engine inspections. Oil Maintenance Manual for any special lubrication analysis alone does not provide an indication of the requirements for your engine. rate of formation of lacquer, varnish and/or carbon on pistons and other engine surfaces. The only accurate Whenever a question arises regarding the engine, way to evaluate specific oil performance in a specific this publication, or the Operation and Maintenance engine and application that utilizes extended oil ods is to observe the effects on the engine Manual, please consult any Caterpillar dealer for the drain peri latest available information. components. This involves tear-down inspections of engines that have run to their normal overhaul period with extended oil drain intervals. Following Safety this recommendation will help ensure that excessive component wear does not take place in a given Refer to the Operation and Maintenance Manual application. ngine for all safety information. Read and foryoure understand the basic safety precautions listed in the NOTICE Safety Section. In addition to safety precautions, Light loads, low hour accumulation, and excessive tion identifies the text and locations of safety this sec idling time can contribute to excessive water in the signs used on the engine. crankcaseoil.Corrosivedamage,pistondepositsand Read and understand the basic precautions listed in increased oil consumption can also result. If oil analy- the Safety Section before operating or performing sis is not done or the results are ignored, the potential lubrication, maintenance and repair on this engine. for corrosive damage and piston deposits increases. Refer to the appropriate Operation and Maintenance Maintenance Manual for guidance. Refer to the Operation and Maintenance Manual Note: Failures that result from extended oil drain for your engine to determine all maintenance periods are not warrantable failures, regardless of requirements. use of this recommended procedure. Failures that result from extended engine oil drain periods are Maintenance Intervals considered improper use under the warranty. Use the Maintenance Interval Schedule in the Operation and Maintenance Manual for your engine to determine servicing intervals. The actual operating environment of the engine also governs the maintenance interval schedule. Therefore, under extremely severe, dusty, wet or freezing cold operating conditions, more frequent lubrication and maintenance than is specified in the Maintenance erval Schedule may be necessary. Int ExtendedEngineOilDrainsandWarranty Failures that result from extended oil drain periods are not Caterpillar factory defects and therefore are t covered by Caterpillar's warranty. In addition, no failures that result from not using the recommended oil type are not Caterpillar factory defects and erefore are not covered by Caterpillar's warranty. th
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